E-1500 extruder

E - 1500 extruder

APPOINTMENT

production of the extruded granulated forages:

• for a food fish, agricultural and pets, cats and dogs, predators, bird, shrimps and Crustacea

• for receiving the textured protein

ADVANTAGES

• before extruding the possibility of addition of proteinaceous and mineral additives is provided in raw materials

• production of extruded compound feed with proteinaceous additives

• high degree a starch dekstrinization - to 90%

• possibility of receiving the floating, sinking and soaring forages

• use of invaluable waste for preparation of obogashchennykhkorm

RAW MATERIALS

soy cake, sunflower cake, components of an animal origin, grain and grain of wheat, rye, corn, barley, peas, and also difficult complex compoundings and soy flour

Technical characteristics

• Productivity when processing soy, to kg/h: 1500

• Productivity by production of the granulated compound feeds, to kg/h: 1000

• Power, kvt: 97

• Steam consumption, to kg/h: 100

• Length, mm: 2400

• Width, mm: 2400

• Height, mm: 2850

• Weight, kg: 4000

PRINCIPLE OF WORK

After mixing prepared loose raw materials through a feeder comes to the mixer - prekonditsioner.

Conditioning - an important stage of technological process, its appointment - moistening and heating of material we heat dry steam pressure of 0,2 - 0,5 MPas and with the temperature of 110 - 130 °C under the influence of which compound feed is softened, heats up to 65 - 75 °C, becomes more plastic.

The best conditions for extruding - expansion are created.

Use of steam for conditioning of raw materials allows to increase extruder productivity, to improve a form of the granulated products, to reduce wear of working parts of an extruder.

From the mixer - prekonditsionera raw materials, via the intermediate bunker and a feeder of working body (are necessary for regulation of supply of raw materials in working body), come to working body. The possibility of introduction to the prepared raw materials of premixes and additives is provided (in the intermediate bunker).

Between a feeder of working body and working body the valve is installed (for a possibility of removal of the prekonditsionirovany mixed raw materials without extrusive processing).

Extrusion represents process of thermal treatment, sterilization, dehydration, a teksturization and granulation of end products.

In an extruder compound feed is exposed short - term (4 - 6 sec. ) to thermal influence the ferry with the subsequent compression up to the pressure of 30 atmospheres.

As time of course of process does not exceed 6 seconds the maintenance of a protein, and also availability of a lysine do not decrease.

At the exit from an expander compound feed gets to the area of low pressure, at this moment there is as if a product vspuchivaniye, links at the cellular level are broken, starch is modified, availability of carbohydrates to effect of digestive enzymes increases.

Nutrients at the same time become more available to digestion by their fish, especially for predatory types.

After extruding tastes of forages improve, there passes the inactivation of inhibitors of enzymes, neutralization of some toxins and destruction of their producers that is important in feeding of fishes.

Short, but intensive influence of heat, moisture and high pressure during expansion is effective for extermination of salmonellas and other pathogenic bacteria, fungi and a mold.

The principle of disinfecting is based not only on thermal treatment, but also on dynamic influence during passing of a product through a working zone of an expander.

The received granulated compound feed when transporting is not stratified and does not raise dust.

As a result, when using ekspandirovany forages, additional weights grow, sagination terms are reduced, the case of animals and a bird decreases, conversion of a forage increases.

The extruder of E - 1500 BRONTO at the request of the customer can be equipped with the touch module of management which gives full visualization of technological process of production of compound feed.